Water & wastewater engineering across India, USA, Philippines & Honduras

Products & Solutions

Activated Sludge Systems

Secondary treatment used to remove biological contaminants from wastewater — proudly designed and fabricated by Ion Agua and our partners.

Overview

Biology sized to the load, not to a standard tank

Activated sludge systems are secondary treatment used to remove biological contaminants from wastewater. A mixed culture of micro-organisms is held in suspension, fed with the incoming organic load and supplied with oxygen; the biomass converts dissolved and colloidal organics into cell mass and carbon dioxide, which is then separated from the treated water.

Various technologies can be used for secondary treatment. Ion Agua offers two principal routes — Membrane Bioreactors and Moving Bed Biofilm Reactors — and selects between them on the basis of the discharge target, the available footprint, and whether the treated water is going to be reused.

  • Sized against measured BOD, COD, TKN and flow, not nominal population
  • Suitable for municipal, industrial and food & beverage effluent
  • An excellent option for retrofit and refurbishment of existing WWTPs
  • Designed for consistent treated quality under variable load
Ion Agua membrane bioreactor module rack

Technology routes

Two routes, chosen on the outcome you need

Membrane Bioreactor (MBR)

Ultrafiltration combined with the activated sludge process. The most advanced technology available in the market, and the route to take when the treated water is being recycled.

Moving Bed Biofilm Reactor (MBBR)

Plastic carriers give biofilm a far higher surface area to grow on, producing a consistent treated quality with a simpler operating regime.

Activated Carbon polishing

GAC and PAC units remove dissolved organics such as BTEX and PFAS down to the sub parts per billion range.

Benefits

Why customers specify it

  • Retrofit friendly — MBR is an excellent option for retrofit and refurbishment of existing WWTP installations
  • Consistent treated quality — MBBR produces a consistent quality of treated wastewater compared to conventional methods
  • Recycle and reuse — MBR is used to treat and recycle water for non-potable purposes
  • Dissolved organics — GAC and PAC units remove BTEX, PFAS and other water-soluble organics to sub-ppb
  • Rapidly mobilised — modular systems sized to the wastewater content and volume
  • Proven across sectors — municipal, industrial and food & beverage installations
MBBR biofilm carriers in an aeration tank

At a glance

What Ion Agua supplies

Everything below is drawn from Ion Agua's published product information.

Indicative technical specifications
FunctionSecondary treatment to remove biological contaminants from wastewater
Technology routesMembrane Bioreactor (MBR) and Moving Bed Biofilm Reactor (MBBR)
MBRCombination of ultrafiltration and the activated sludge process
MBBRAeration tank with special plastic carriers providing higher surface area for biofilm
Activated carbonGAC and PAC units for BTEX, PFAS and other water-soluble organics
Organics removalDissolved organics down to the sub parts per billion (ppb) range
Sectors servedMunicipal, Industrial, and Food and Beverage
Design and fabricationBy Ion Agua and their partners

Ion Agua sizes and fabricates every system against your feed water analysis and duty point. Detailed specifications are issued with the proposal.

Industries Served

Where this system is deployed

Municipal & Residential

Sewage treatment works, community schemes and reuse for irrigation and flushing.

Food & Beverage

Bottling, brewery, dairy and juice processing effluent, plus CIP recovery.

Industrial

Chemical, manufacturing and slaughterhouse streams with variable load.

Gallery

Activated sludge in service

Documentation

Request technical documentation

Documentation is issued on request, against the duty point and feed water analysis for your project.

Related

Explore the individual technologies

Membrane bioreactor module rack

Membrane Bioreactor (MBR)

Ultrafiltration combined with activated sludge, for recycle and reuse duty.

View solution
MBBR biofilm carriers

Moving Bed Biofilm Reactor (MBBR)

High surface area biofilm carriers for consistent treated quality.

View solution
Ion Agua lamella clarifier package unit

Clarifier Systems

Biomass separation downstream of a conventional or MBBR aeration stage.

View solution

Contact Us

Let’s solve your water challenge

Send us the stream and the target. Our engineers will come back with a process route, an indicative footprint and a budget.